Elsevier

Clinical Biomechanics

Volume 24, Issue 5, June 2009, Pages 459-464
Clinical Biomechanics

The efficacy of a removable vacuum-cushioned cast replacement system in reducing plantar forefoot pressures in diabetic patients

https://doi.org/10.1016/j.clinbiomech.2009.02.004Get rights and content

Abstract

Background

The purpose of this study was to determine the plantar forefoot offloading efficacy of a new prefabricated vacuum-cushioned cast replacement system designed for foot ulcer treatment in neuropathic diabetic patients.

Methods

Fifteen diabetic subjects with peripheral neuropathy underwent in-shoe plantar pressure assessment while walking in five different footwear types: a standard vacuum-cushioned system with instantly moldable vacuum cushion and roller outsole, two modified vacuum-cushioned systems, one with flat surface vacuum cushion and one with flat outsole, a forefoot offloading shoe, and a control shoe. Regional peak pressures, pressure–time integrals, and inter-regional load transfers were calculated to determine the mechanical action of the footwear. Perceived walking comfort was tested using a 10-point visual analogue scale.

Findings

Forefoot peak pressures and pressure–time integrals were significantly lower (by 41–56%) in the vacuum-cushioned system compared to control. Compared to the forefoot offloading shoe, the vacuum-cushioned system showed significantly higher metatarsal head peak pressures, similar metatarsal head pressure–time integrals, and significantly lower hallux peak pressures and pressure–time integrals. A major transfer of forefoot load to the midfoot explained the offloading efficacy of the vacuum-cushioned system. Few significant differences were present between the modified and standard vacuum-cushioned systems. Perceived walking comfort was significantly higher in the vacuum-cushioned system (score 6.6) than in the forefoot offloading shoe (score 3.4).

Interpretation

The results showed that the vacuum-cushioned cast replacement system was effective in offloading the plantar forefoot of diabetic patients at risk for ulceration, although the contribution of the instantly moldable vacuum cushion and roller outsole were relatively small. The combined peak pressure, pressure–time integral and walking comfort results indicate that the vacuum-cushioned system may be a useful alternative for the forefoot offloading shoe in offloading the plantar diabetic forefoot.

Introduction

Foot ulcers are a significant burden in patients with diabetes mellitus. These ulcers may lead to infection and eventually amputation if not adequately treated (Boulton et al., 2004). Excessive mechanical pressure on the foot causing trauma which is not recognized by the patient due to loss of protective sensation is a major risk factor for the development of foot ulcers, in particular on the plantar surface (Veves et al., 1992). Reducing these excessive pressures (named ‘offloading’) is the most important component of treatment of these neuropathic plantar foot ulcers. Different devices are used for this purpose in clinical practice. The total contact cast (TCC) is the best described offloading modality and has proven to be highly effective in reducing plantar foot pressures (Baumhauer et al., 1997, Beuker et al., 2005, Lavery et al., 1996) and in healing neuropathic plantar foot ulcers (Armstrong et al., 2001). However, the use of the TCC requires trained casting personnel and sufficient time for application and re-application of the cast. Furthermore, complications may occur with the use of the TCC and patient acceptance is not always high. For these reasons, the use of the TCC for ulcer treatment is limited in many centers as data from a recent US survey shows (Wu et al., 2008).

As alternatives for casting, prefabricated devices are commonly used in clinical practice. These devices include below-the-knee systems such as removable walking braces and ankle-high devices such as half shoes and forefoot offloading shoes. All these devices have been shown to be effective in reducing plantar foot pressures (Beuker et al., 2005, Bus et al., 2009, Fleischli et al., 1997, Lavery et al., 1996), and many have also been shown to be effective in healing plantar diabetic foot ulcers (Armstrong et al., 2005, Chantelau et al., 1993, Katz et al., 2005). The data from these studies also show that ankle-high devices do not reduce pressure to the same level as below-the-knee devices but have the advantage that they are lighter in weight and do not immobilize the ankle joint, which facilitates walking, prevents muscle atrophy with long term use, and improves patient acceptance.

A new prefabricated ankle-high vacuum-cushioned cast replacement system (VCRS) has been designed for treatment of plantar forefoot ulcers in diabetic patients. This system comprises a vacuum cushion (bean bag) in conjunction with a roller walking sole. The vacuum cushion can be remodeled instantly to accommodate for structural abnormalities or changes in the shape of the patients’ foot. Furthermore, the system features a lightweight stable lattice frame structure in which the foot and lower leg are placed to provide stability. The VCRS is a removable device which can be reapplied instantly for wound control purposes and it requires only limited instruction to apply. Currently, no scientific evidence exists for the efficacy of the VCRS in reducing pressures underneath the forefoot in diabetic patients. Therefore, the purpose of this study was to assess the plantar forefoot offloading efficacy of the VCRS in neuropathic diabetic patients at risk for plantar ulceration and compare this with a forefoot offloading shoe (FOS) and a control shoe condition. Furthermore, we aimed to assess the specific contribution of the instantly moldable vacuum cushion and the roller outsole of the VCRS in offloading the forefoot as well as perceived walking comfort using this system. We hypothesized that the VCRS would be more effective than the control shoe and similarly effective as the FOS in reducing plantar forefoot pressures in diabetic patients. Furthermore, we anticipated a significant contribution of the custom molded vacuum cushion and roller outsole in the forefoot offloading effect of the VCRS together with a higher walking comfort in the VCRS than in the FOS.

Section snippets

Study design

This study was conducted using a repeated measures study design in which five different footwear conditions were tested in each patient during one single test session.

Subjects

Fifteen diabetic patients at high risk for developing plantar foot ulcers were recruited from our outpatient diabetic foot clinic and participated in this study. All patients had loss of protective sensation due to peripheral neuropathy as confirmed by the inability to sense a 10 g monofilament on the plantar hallux, first

Results

Walking speed varied marginally between footwear conditions and no significant differences were present. The results for walking speed, peak pressure, pressure–time integral, and perceived walking comfort are summarized in Table 2.

Peak pressures were significantly lower in both VCRS and FOS conditions when compared with the control shoe in each of the six foot regions, except the midfoot, with the largest pressure reductions found at the metatarsal heads: 45–59%. At the midfoot, peak pressure

Discussion

The results of the study show that the VCRS was effective in relieving forefoot pressures in the neuropathic diabetic patients tested. Between 41% and 56% relief in peak pressure and pressure–time integral were found when compared with the control shoe condition. The VCRS was less effective than the FOS in reducing peak pressure at the metatarsal heads, but more effective in relieving the hallux region. Furthermore, the results showed that the offloading contribution of the instant custom

Conclusions

This study was performed to assess the offloading efficacy, mechanisms of offloading and the perceived walking comfort of a new prefabricated vacuum-cushioned cast replacement system in diabetic patients at risk for plantar foot ulceration. The use of the VCRS resulted in a substantial pressure relief in the forefoot when compared to a control shoe condition. In comparison with a FOS, the VCRS was less effective in relieving peak pressures at the metatarsal heads, similarly effective in

Conflict of Interest

The authors declare that there is no conflict of interest.

Acknowledgements

The authors gratefully acknowledge the help of Tessa Busch, physiatrist, in recruiting patients for this study. The study was sponsored by OPED GmbH (Valley, Germany) who provided an unrestricted research grant to conduct the study. The sponsor did not have any involvement in the setup, data collection, analysis or interpretation of the study, the writing of the manuscript, or the decision to submit the manuscript for publication.

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